TOYOTA HILUX (2015-PRESENT)
150 LITRE REPLACEMENT LONG RANGE FUEL TANK
150 LITRE REPLACEMENT LONG RANGE FUEL TANK
The unbreakable Toyota Hilux has been taking Australian’s around our huge country for decades. The difference now compared to the old days is how you carry the extra fuel required for your long distance trip. Dirty jerry’s is a thing of the past!
In only 2 hours your nearest Brown Davis dealer can remove your standard 80lt fuel tank and replace it with a whopping 150lt Brown Davis long range fuel tank. This almost doubles the vehicles driving range while still remaining at the same height as the standard tank.
The Toyota Hilux replacement tank utilizes factory components making for an easy install with no modifications required. The Toyota Hilux replacement tank has no affect on your spare wheel, allowing it to retain its factory location under the vehicle.
PART NUMBER:
ALL 4WD MODELS 2015-PRESENT (NOT 48 VOLT ) PN: TH15R1
48 VOLT MODEL – 4WD MODELS 2024-PRESENT PN: TH15R1-48V
ALL 2WD MODELS PN: TH15R2 – 2WD MODELS (145ltr)
TANK TYPE: REPLACEMENT
CAPACITY: 150 LITRE
FILLER POINT: RETAINS STANDARD FILLER POINT
FUEL SUPPLY METHOD: STANDARD
TANK LOCATION: REPLACES VEHICLES STANDARD TANK
FITTING TIME: 2 hour/s
MODIFICATIONS: NONE REQUIRED
Tapered approach angle to reduce frontal impact and improve ramp over clearance
Internal baffling system to prevent fuel slosh and strengthen tank structure
Gusseted brackets with double thickness pads to spread tank mounting loads
Fuel pump sender flange designed to re-use vehicles original equipment
Roll over check valve and expansion box for fuel expansion and venting
Filler tube, connects to vehicles original filling point
Fast fill breather for rapid filling and to reduce bowser shut off (works with fast fill)
Cushion clamp locators to retain fuel lines and prevent damage and kinking
Fuel Consumption Manual (7.6T) / Auto (8.5LT) | Percentage Increase Brown Davis Long Range Fuel Tank | |
---|---|---|
80 Litre Standard Tank | 1052.63km / 941.18km | – |
150 Litre Brown Davis Long Range Fuel Tank | 1973.68km / 1764.71km | 87.50% |
Whilst every effort has been made to ensure these figures are accurate vehicles may vary. Vehicles should never be pushed to the point of running out of fuel as it may harm your vehicles engine.
2015 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2016 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2017 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2018 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2019 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2020 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2021 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2022 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2023 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2024 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
2025 all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
Thailand / Asia / South Africa
Confident of fitment with all suspension, airbags, gvms
Confident of fitment with most aftermarket trays – Filler may need relocating after tank fitment. Some under tray draws may interfere with tank.
Confident of fitment with most aftermarket exhuasts
The Brown Davis Toyota Hilux (2015 – PRESENT) tank comes with step by step instructions that walk you through every step of the install.
For total peace of mind Brown Davis offers a 3 year warranty on all its fuel tanks. With an Australia wide network built over the 40+ years in the industry, you can go away on your longest journey knowing you will have full support with any issues.
Looking to tackle the toughest off-road adventures without worrying about running out of fuel? Brown Davis’ Long-Range Fuel Tanks are the ultimate solution. Built tough, these tanks are designed to extend your range, ensuring you can go further, explore deeper, and push boundaries without the constant need to refuel or carry those pesky jerry cans. Whether you’re navigating rugged tracks or embarking on an epic tour of Australia, trust Brown Davis to keep you powered up every step of the way. Engineered for durability and reliability, our tanks are the perfect upgrade for the serious adventurer. Ready to go further?
Watch Jase from All4Adventure show the benefits of a Brown Davis Long Range Fuel Tank!
Brown Davis manufactures a wide range of both Steel and Poly tanks so finding the right type of tank for your vehicle is crucial. Many factors need to taken into account so below are the highlights of both our steel and poly long range fuel tanks.
ALL BROWN DAVIS STEEL FUEL TANKS COME WITH A DRAIN PLUG FOR DRAINING CONTAMINATED FUEL OR EVEN COLLECTING SOME FUEL FOR A MATE.
ALL BROWN DAVIS STEEL LONG RANGE FUEL TANKS HAVE INTERNAL BAFFFLES, THIS MINIMIZES FUEL SLOSH AND MOVEMENT. ALSO PROVIDING THE TANK WITH GREATER STRENGTH AND INGEGRITY.
ALMOST ALL BROWN DAVIS STEEL LONG RANGE FUEL TANKS HAVE AN INTERNAL SWIRL POT. THIS DESIGN TRAPS FUEL AROUND THE PICK UP SO THAT YOU CAN RUN DOWN TO THE LAST FEW LITRES.
For 4WDs and tourers planning to head off the beaten track, our aluminized steel Long Range Fuel Tank is the best option.
IF WEIGHT IS CRITICAL IN YOUR VEHICLE ON AVERAGE MOST LONG RANGE POLY TANKS ARE 10-15KG LIGHTER THAN STEEL TANKS.
For fleet managers and customers sitting primarily on surfaced road, poly long range fuel tanks is a great option.
Since the beginning, Brown Davis has taken pride in the construction of our tanks, our Toyota Hilux (2015 – PRESENT) tank is no exception. Our tanks are made with quality and care, from the materials we use to the stringent pressure testing, they are prepared for the harshest conditions.
Manufacturing our steel tanks starts with laser cut aluminized steel. With this material, your tank will have the strength and durability of steel, and the anti-corrosive properties of aluminum to make sure their is no rust.
Before welding the tank, we use specialized machinery to fold the laser cut aluminized steel to decrease the amount of time and labor put into welding. Folded parts also have superior strength to welded parts.
Next, our experienced welders add the brackets, swirl pot and baffles to the tank and then weld it all off. We use jigs to locate the brackets for each individual tank so installation is as consistent and easy as possible for every vehicle.
Lastly, we take it through an air pressure test. This involves a soap test, submersion test and a pressure gauge. These techniques help us identify any rare leaks and where they’re coming from. If air isn’t coming out, fuel definitely isn’t.
Does the tank come with all hardware required to fit?
Yes. All Brown Davis Fuel Tanks come with everything required to be fitted to your vehicle. This includes auxiliary (secondary) Fuel Tanks which come with electric fuel pump, hoses, wiring and fuel gauge.
Will a Long range Fuel Tank affect my fuel gauge?
After the installation of any Long Range Fuel Tank the vehicles fuel gauge (needle fuel gauge) will change slightly. This will be different in each vehicle depending on the tank shape. Some tanks will remain on full for a few hundred kilometres due to the extra height in the new tank. In most of the more popular tanks, we supply a special float arm to go with our tank, this gives a more accurate reading for the gauge. What we do make sure of is that the vehicles low fuel light and empty point is accurate on all tanks. This of course is the point on the gauge you want absolutely correct.
Will my "Distance to Empty"" still remain accurate?
In short, the distance to empty function on your trip computer won’t remain accurate with your new Long-Range Tank. This is because the vehicles ECU (Engine Control Unit) has the volume of the original tank size programmed within it. However, with many of our Long-Range Replacement Fuel Tanks being approximately double the volume of the original fuel tank, you can simply double the ‘distance to empty’ reading to roughly estimate your new driving range.
For certain makes and models there are 3rd party software programs that can re-write information to your ECU, for example, there are options for the Ford Ranger out there. However, this is outside the scope of what Brown Davis does – specialists in manufacturing top quality fuel tanks to give you the maximum fuel capacity and driving range possible.
Good news is, your fuel gauge will remain accurate, as the float inside the tank will indicate how much fuel is inside the tank, so your readings going from Full, to ¾ to ½ right down to empty will remain accurate as stock. Furthermore, your low fuel warning light will work as intended.
The best tip we could give you with your new BD Long Range Fuel Tank is to reset your trip meter when you refuel. Over time you’ll be able to establish how far you can travel in different driving conditions.
Does my Long Range Fuel Tank require extra protection underneath?
If you are planning to go off-road, we recommend our Steel Long Range Fuel Tanks where extra protection is not necessary. Made from 2mm Aluminised Steel, strength and durability are without question. Need more convincing? Check out the boys from All4Adventure and ExploreLife, both who run our steel tanks and have seen their fair share of remote and rugged environments.
Don’t see your vehicle listed above? Many products are not listed on our website. Feel free to contact us for more infomation (03) 9762 8722